products
Automotive Solution
LOW POINT MARKING MACHINE
- This Machine Checks uniformity of a Truck Wheel by measuring its Radial and Lateral Run-out, Compare with the standard and declare Pass or fail.
- For passed wheels, the machine will mark at the Lowest Run-out Point with +/- 5 deg. Accuracy.
- Car Wheel Run Out Measuring machine is a Automatic inspection machine designed for inspection of the automobile wheels for adherence to manufactured tolerances.
- This machine is an On-line measuring system to measure Radial and Lateral run-outs, Tyre seat diameter and Width, Compute first harmonic from the measured average radial run-out values and then hard mark the batch code for the pass component.
AUTOMATED WHEEL RIM DIMENSION CHECKING
WHEEL LEAK TESTING MACHINE
- Wheel Rim Weld Joint Leak Testing machines: This checks the correctness of the weld joint on the rim by conducting Microflow sensor based Air Leak Testing.
- High Accuracy Micro-flow sensor based Leak Detectors used for these applications.
- It is a General Purpose lab Machine used for various Parts Testing used in Labs across all Industries.
- Product specific Customised UTMs also Manufactured by Microcon.
- Some of the Test Rigs Manufactured also got in-built Non-destructive Testing Concepts.
AUTOMATED UNIVERSAL TESTING MACHINE
FULLY AUTOMATED TWO WHEELER - EV ASSEMBLY LINE
- The assembly line is a 39 mtr Slat chain Conveyor based EV Two Wheeler Assembly line with 14 Assembly Stations Viz., Stand, Chassis, Fork, handle bar, head light, wheel and tyre, brakes, etc.
- Synchronised with just in time Parts availability in Each station with Parts tracing Automation during assembly and also Part tracking Automation after Assembly.
- After Assembly, machine got transfer platform to transfer the Vehicle to the Final Inspection Table for all parts presence.
Metro Rail Solutions
COIL SPRING FORCE TEST BENCH
- A comprehensive solution for testing the Coil Springs used in Metro Trains.
- The system is anchored by a robust MS Frame and Fixture, ensuring precise mounting of the Coil Spring for accurate testing.
- Instrumentation Systems are integrated to enhance control precision, ensuring that every test sequence is executed flawlessly.
- To complement the hardware, provided a user-friendly GUI developed in LABVIEW, making interaction intuitive and results easily interpretable.
- The Thread Brake Force Test Rig is a semi-automatic machine designed to test the Brake force at various pressure and to check for any leakage in the unit.
- The machine is controlled through PC and data acquisition card for sequence and interfaced with sensors and other control elements to meet different functions and necessary interlocks
- All the co-ordination movements are performed with the help of Induction motor and pneumatic cylinder.
- This machine provides a graphical output of the measured parameters i.e., Load Vs Pressure for each of the component tested and also stores the respective data for later retrieval.
- This Thread Brake Force Test Rig machine is required by M/s. ALSTOM Transport India Limited, Lucknow Depot.
BRAKE CALIPER TEST RIG
AIR GENERATION TREATMENT UNIT TEST RIG
- The air generation unit consists basically of a railway well proven oil free piston compressor and air treatment unit air dryer and filter units. A specially-designed MS squire tube structure for mount the component.
- High quality sensors used for measure the temperature and pressure. Moreover, 500 litter reservoir used for test the Air Generation treatment unit.
- The air compressor is driven by a three-phase motor (415V/50Hz) with six poles direct flexible coupling and Safety Valve using for release the air more than 16 bar.
- This Air Generation treatment unit test rig machine is required by M/s. ALSTOM Transport India Limited, Lucknow Depot.
- The Universal Pneumatic Valve Test Bench tests different types of Valves functional tests after routine overhaul. The PVTB is mounted on a Table Top and connected to 20 Ltrs with Booster, 14 Ltrs, 3 Ltrs & 1 Ltrs reservoir and Control panel to carryout functional tests for various parameters.
- The test bench functions of 1 phase 230 VAC, 50 Hz input power supply. The system consists of industrial PC with customized software which communicates with Universal Pneumatic Valve Test Bench system, measuring equipment’s like pressure transducer, Proportional Pressure Control valve, Etc., through NI instrument.
- This Universal Valve Test Bench machine is required by M/s. ALSTOM Transport India Limited, Kochi Depot.
UNIVERSAL VALVE TEST BENCH
THREAD BRAKE UNIT TEST RIG
- The Thread brake test bench test thread Brake with and without parking brake after routine overhaul. The Thread brake unit is mounted on a test fixture and functional tests are performed to measure various parameters. The test bench functions of 230 VAC, 50 Hz input power and 10 bar pneumatic supply.
- The system consists of industrial PC with customized LABVIEW software which communicates with pneumatic system, measuring equipment’s like pressure sensors, LVDT, load cell, proportionate valves etc. through NI instrument.
- This Thread Brake Unit test Rig machine is required by M/s. ALSTOM Transport India Limited, Kochi Depot.
- Pantograph measurement automation test software is the semi-automatic measurement software. Using this software we can measure the distance of the Panto, Moving Time, Degree of Angle and Transverse Rigidity.
- In this check software measure the falling speed of the Panto. Raise the Panto to the target height and turn on the solenoid valve and measure the falling speed of the Panto.
- This Pantograph Measurement System is required by M/s.Wabtec India Industrial Private Limited.
PANTOGRAPH MEASUREMENT SYSTEM
Metro Rail Solutions
AUTOMATIC DOOR TESTING MACHINE
- The Automatic Door Testing Machine specifically designed for door testing with feedback confirmation.
- HMI-PLC software capable of conducting / controlling tests, various test parameters with PASS/FAIL.
- Generating necessary visual alarms during tests. Moreover it is simple and easy-to-use software to carryout testing.
- This Automatic Door Testing Machine is required by M/s. ALSTOM Transport India Limited, Lucknow Depot.
BRAKE CALIPER TEST RIG
- The Thread Brake Force Test Rig is a semi-automatic machine designed to test the Brake force at various pressure and to check for any leakage in the unit.
- The machine is controlled through PC and data acquisition card for sequence and interfaced with sensors and other control elements to meet different functions and necessary interlocks
- All the co-ordination movements are performed with the help of Induction motor and pneumatic cylinder.
- This machine provides a graphical output of the measured parameters i.e., Load Vs Pressure for each of the component tested and also stores the respective data for later retrieval.
- This Thread Brake Force Test Rig machine is required by M/s. ALSTOM Transport India Limited, Lucknow Depot.
AIR GENERATION TREATMENT UNIT TEST RIG
- The air generation unit consists basically of a railway well proven oil free piston compressor and air treatment unit air dryer and filter units. A specially-designed MS squire tube structure for mount the component.
- High quality sensors used for measure the temperature and pressure. Moreover, 500 litter reservoir used for test the Air Generation treatment unit.
- The air compressor is driven by a three-phase motor (415V/50Hz) with six poles direct flexible coupling and Safety Valve using for release the air more than 16 bar.
- This Air Generation treatment unit test rig machine is required by M/s. ALSTOM Transport India Limited, Lucknow Depot.
UNIVERSAL VALVE TEST BENCH
- The Universal Pneumatic Valve Test Bench tests different types of Valves functional tests after routine overhaul. The PVTB is mounted on a Table Top and connected to 20 Ltrs with Booster, 14 Ltrs, 3 Ltrs & 1 Ltrs reservoir and Control panel to carryout functional tests for various parameters.
- The test bench functions of 1 phase 230 VAC, 50 Hz input power supply. The system consists of industrial PC with customized software which communicates with Universal Pneumatic Valve Test Bench system, measuring equipment’s like pressure transducer, Proportional Pressure Control valve, Etc., through NI instrument.
- This Universal Valve Test Bench machine is required by M/s. ALSTOM Transport India Limited, Kochi Depot.
THREAD BRAKE UNIT TEST RIG
- The Thread brake test bench test thread Brake with and without parking brake after routine overhaul. The Thread brake unit is mounted on a test fixture and functional tests are performed to measure various parameters. The test bench functions of 230 VAC, 50 Hz input power and 10 bar pneumatic supply.
- The system consists of industrial PC with customized LABVIEW software which communicates with pneumatic system, measuring equipment’s like pressure sensors, LVDT, load cell, proportionate valves etc. through NI instrument.
- This Thread Brake Unit test Rig machine is required by M/s. ALSTOM Transport India Limited, Kochi Depot.
PANTOGRAPH MEASUREMENT SYSTEM
- Pantograph measurement automation test software is the semi-automatic measurement software. Using this software we can measure the distance of the Panto, Moving Time, Degree of Angle and Transverse Rigidity.
- In this check software measure the falling speed of the Panto. Raise the Panto to the target height and turn on the solenoid valve and measure the falling speed of the Panto.
- This Pantograph Measurement System is required by M/s.Wabtec India Industrial Private Limited.
Automotive Solution
LOW POINT MARKING MACHINE
- This Machine Checks uniformity of a Truck Wheel by measuring its Radial and Lateral Run-out, Compare with the standard and declare Pass or fail.
- For passed wheels, the machine will mark at the Lowest Run-out Point with +/- 5 deg. Accuracy.
AUTOMATED WHEEL RIM DIMENSION CHECKING
- Car Wheel Run Out Measuring machine is a Automatic inspection machine designed for inspection of the automobile wheels for adherence to manufactured tolerances.
- This machine is an On-line measuring system to measure Radial and Lateral run-outs, Tyre seat diameter and Width, Compute first harmonic from the measured average radial run-out values and then hard mark the batch code for the pass component.
AUTOMATED UNIVERSAL TESTING MACHINE
- It is a General Purpose lab Machine used for various Parts Testing used in Labs across all Industries.
- Product specific Customised UTMs also Manufactured by Microcon.
- Some of the Test Rigs Manufactured also got in-built Non-destructive Testing Concepts.
WHEEL LEAK TESTING MACHINE
- Wheel Rim Weld Joint Leak Testing machines: This checks the correctness of the weld joint on the rim by conducting Microflow sensor based Air Leak Testing.
- High Accuracy Micro-flow sensor based Leak Detectors used for these applications.
FULLY AUTOMATED TWO WHEELER - EV ASSEMBLY LINE
- The assembly line is a 39 mtr Slat chain Conveyor based EV Two Wheeler Assembly line with 14 Assembly Stations Viz., Stand, Chassis, Fork, handle bar, head light, wheel and tyre, brakes, etc.
- Synchronised with just in time Parts availability in Each station with Parts tracing Automation during assembly and also Part tracking Automation after Assembly.
- After Assembly, machine got transfer platform to transfer the Vehicle to the Final Inspection Table for all parts presence.
Our Clients
